Hyalon Coatings · food-contact surface technology

The cooking surface with nothing to wear off.

HYALON™ is a food-contact surface of iron-based amorphous metal — metallic glass — thermally applied to cookware as its final manufacturing step. No fluoropolymers. No applied release chemistry. No expiry date. Patent pending — US applications filed 2026.

The Material

Glass, made of metal.
Applied as the last step.

From the Greek hyalos — glass. Molten alloy droplets are quenched so fast their atoms never crystallize: the disorder of glass, locked into metal. The vessel is formed, bonded and welded first — the surface is born last, so nothing that follows can damage it.

Fe

Iron-based, nickel-free

An Fe–Cr–Mo–Si alloy family with no intentionally added nickel or cobalt — engineered from the start for food contact, not adapted from industry.

Amorphous structure

No grain boundaries, no crystalline weak points. The properties of metallic glass — hardness and corrosion resistance — on an ordinary steel vessel.

Zero applied chemistry

Free of applied fluoropolymers, sol-gel layers and organic binders as manufactured. Release comes from engineered surface texture — physics, not coatings.

The Problem We End

Non-stick was never permanent.
Now it isn't permitted.

PFAS restrictions are advancing across the EU and US states while ceramic alternatives fade within months of use. The industry has spent a decade searching for a durable, fluorine-free surface. It was never going to be another polymer.

Conventional non-stick
HYALON™
Polymer or sol-gel layer, applied
Bare amorphous metal — nothing applied over it
Degrades with heat and utensils
Metallic-glass hardness, utensil-tolerant
PFAS / regulatory exposure
Fluorine-free by composition
Replaced every 1–3 years
Designed for the life of the vessel
Heritage

Proven where failure
was never an option.

The science behind HYALON did not begin in a kitchen. Amorphous-metal surfaces and high-velocity spray engineering spent decades earning their reputation in the world's least forgiving environments — long before anyone thought to cook on them.

Turbine & aerospace engineering

Thermal-spray surfacing was perfected protecting turbine components — parts that live at extremes of heat, speed and stress. The same family of application engineering lays down the HYALON surface.

Offshore energy & marine service

Iron-based amorphous coatings made their name as corrosion armour in offshore and marine duty — salt, pressure and abrasion, year after year. That service record is why the material class is trusted at all.

Advanced powder metallurgy

Gas-atomized metallic-glass powders come from the precision end of materials science — where particle size, sphericity and purity are controlled to the micron. Powder quality is the heart of the surface.

Fe

Then, the leap

What none of those industries needed, we built: a nickel-free, cobalt-free composition engineered for food contact, a release texture born from spray physics, and a process window that survives a production line. That is the invention — and the patent family.

Evidence

Built on published science,
proven per unit.

1,180 HV
hardness measured for this alloy family on stainless steel — several times harder than hardened knife steel
Peer-reviewed literature, plasma-spray baseline on 304 substrate (Molecules, 2023)
100%
amorphous coatings demonstrated by high-velocity air-fuel spraying, crack-free after parameter optimization
Materials & Design 262 (2026) — independent university research
0
fluoropolymers, sol-gel layers or organic binders applied to the food-contact surface, as manufactured
Composition by design; certification program in progress

We publish what is measured and label what is projected. Literature values are attributed to their sources and process baselines; our own coupon and production data programme runs under an independent certification track, and every production batch is verified by witness coupon — adhesion, hardness, and X-ray diffraction.

Licensing

Your cookware.
Our surface. One mark.

HYALON™ is offered as an ingredient technology to cookware and appliance manufacturers — the surface, the application know-how, the certification dossier, and the mark that tells customers what their pan is made of.

Evaluate

Coupon and prototype programme on your vessel geometry and substrate, under NDA, with defined acceptance criteria.

Integrate

The surface is applied as the final step of your existing manufacturing line — through qualified coating partners or in-house cells we help you specify.

Launch

Ship under your brand, marked "with the HYALON™ surface" — backed by the patent family, the certification dossier, and the story your category has been waiting for.